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Post by muttsnuts on Feb 19, 2024 11:01:38 GMT 1
This old chestnut, anyway, after a lot of effort I've managed to get some 21mm and 24mm clutch damping rubbers made out of the correct material and the correct hardness (Shore 90/95) Over the years I've serviced and overhauled alot of clutches and the common theme with the current aftermarket rubbers is that they are made from the wrong material and the incorrect hardness, the picture below is an example of what I see far too often, 4 smaller (21mm) pucks where fitted under a year ago by the bikes owner, as you can see, the 4 aftermarket ones have disintegrated, it is not unusual for clutches to have both the 21mm and 24mm pucks fitted, its also not unusual to see "D" shaped 24mm pucks either From the many clutches I have stripped the one thing I have learnt is that Yamaha certainly appeared to fit whatever they could get their hands on, so far I've identified 4 different style pucks, varying in 21mm and 24mm diameter, some are round, some are "D" shaped, some have all the same size fitted, some have a mix Anyway, I've now had some 21mm and 24mm pucks made (1000 of each), I'll pop these on my web site, if anybody needs any just let me know, please note I am the only one as far as I know that has the 24mm pucks, if you have "D" shaped pucks then you need the 24mm pucks, then I just trim them into the correct "D" shape
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Post by crogthomas on Feb 19, 2024 12:17:43 GMT 1
Hmmm, I have an inexplicable craving for fruit pastilles all of a sudden.
Whilst I have no need of these (yet), I appreciate the the effort that has gone into identifying and sourcing them. Good work.
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Post by JonW on Feb 19, 2024 12:43:10 GMT 1
me too. Great work Dave (as ever)!
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Post by nomoreheros on Mar 24, 2024 1:31:06 GMT 1
This old chestnut, anyway, after a lot of effort I've managed to get some 21mm and 24mm clutch damping rubbers made out of the correct material and the correct hardness (Shore 90/95) Over the years I've serviced and overhauled alot of clutches and the common theme with the current aftermarket rubbers is that they are made from the wrong material and the incorrect hardness, the picture below is an example of what I see far too often, 4 smaller (21mm) pucks where fitted under a year ago by the bikes owner, as you can see, the 4 aftermarket ones have disintegrated, it is not unusual for clutches to have both the 21mm and 24mm pucks fitted, its also not unusual to see "D" shaped 24mm pucks either From the many clutches I have stripped the one thing I have learnt is that Yamaha certainly appeared to fit whatever they could get their hands on, so far I've identified 4 different style pucks, varying in 21mm and 24mm diameter, some are round, some are "D" shaped, some have all the same size fitted, some have a mix Anyway, I've now had some 21mm and 24mm pucks made (1000 of each), I'll pop these on my web site, if anybody needs any just let me know, please note I am the only one as far as I know that has the 24mm pucks, if you have "D" shaped pucks then you need the 24mm pucks, then I just trim them into the correct "D" shape I require a set of clutch rubbers Dave for my 31k.... not sure on what size yet has I haven't removed the rivets
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Post by urbantangleweed on Mar 24, 2024 8:56:45 GMT 1
Presumably it's generally the leading ones that fail first looking at the picture Dave?
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Post by 4l04ever on Mar 24, 2024 9:58:35 GMT 1
Do you have these on your website?
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Post by muttsnuts on Mar 24, 2024 11:23:10 GMT 1
I've not "puck" them up yet If you need any let me know and I'll sort some out I've also managed to sort out some large bevel washers that the banshee clutch uses which does away with the need for the gasket between the basket and primary gear
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Post by JonW on Mar 24, 2024 12:41:17 GMT 1
I've not "puck" them up yet Fer Puck's Sake Dave!
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