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Post by JonW on Oct 28, 2013 8:31:33 GMT 1
Ive done an RGV setup on my LC and am now doing one on a YPVS. I was using the 'Andre PDFs' and was all set to make up the plates and go that way, then a chap on another forum showed me his, and he has reused the H arm from the YPVS... wow, no brackets, just a normal 'o' shaped lower shock mount not the more usually accepted 'n', ie YPVS style not RGV. And he jsut made new dogbones.
So, has anyone else done this? And can anyone think of a reason why I shouldnt? Why make up all the plates and spacers if i dont have to?
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Post by midlifecrisisrd on Oct 28, 2013 9:41:50 GMT 1
Hi Jon,
When I bought my 31k rolling chassis it was done that way. Got it from a guy that worked in an engineering shop.
The H link had been machined down to suit the thinner width of the RGV swingers linkage along with the inner sleeve and stainless dog bones made to the correct length.
I ran it like that for a couple of years before fitting an NK kit when I changed to the braced RGV arm that uses dog bones with the top bearings and sleeve attached.
From what I experienced the main issues are that you lose the seals on the outer ends of the H so regular greasing and the shock rate goes to hell due to the extra leverage from the longer swinger. Tried a standard shock which was way too soft then a Hagon which was better but still squatted badly on the power and wallowed in the corners. Changed to NK kit with RGV shock and was excellent, different bike.
You could always try a stiffer shock like the R6 unit or just a heavier spring
Steve
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Post by JonW on Oct 28, 2013 10:10:39 GMT 1
Thanks Steve, Great info. A couple of questions...
Does NK use the same plates as the Andre PDF?
From the info I had from the guy who fitted the H arm it looked like he didnt shave the H arm and used the end cap seals on the outside without issue. He is using a 23 banana if that helps?
I always thought the R6 shock didnt fit as the horizontal reservoir hit the swinger as it compressed, did I read that wrong?
Do you have any pics of your setup from the underside at all?
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Post by nikfubar on Oct 28, 2013 10:20:12 GMT 1
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Post by midlifecrisisrd on Oct 28, 2013 11:52:17 GMT 1
Thanks Steve, Great info. A couple of questions... Does NK use the same plates as the Andre PDF? From the info I had from the guy who fitted the H arm it looked like he didnt shave the H arm and used the end cap seals on the outside without issue. He is using a 23 banana if that helps? I always thought the R6 shock didnt fit as the horizontal reservoir hit the swinger as it compressed, did I read that wrong? Do you have any pics of your setup from the underside at all? Not sure if NK kit is the same but is basically a pair of plates and associated spacers to mount the rgv linkage to the centre stand brackets to keep original rgv geometry. Don't have any pics, punted it on ebay for 25 quid. If you made offset dogbones you would not need to shave the h section. Think the R6 shock fits with a little off the top mount on frame but that would be on ypvs arm, not the RGV. Fazer 600 shock may be better as it has no res. Steve
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Post by JonW on Oct 28, 2013 12:09:33 GMT 1
Thanks Nik, I thought you also did one with the plates, I must have been thinking of someone else LOL. The welded plates youve got there look like they are pretty similar to the ones in the PDF geometry wise. Maybe the geometry (incl the use of the RGV knuckle) are they key as Steve said, they make the bike handle better.
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Post by JonW on Oct 28, 2013 12:20:41 GMT 1
Thanks Steve, Great info. A couple of questions... Does NK use the same plates as the Andre PDF? From the info I had from the guy who fitted the H arm it looked like he didnt shave the H arm and used the end cap seals on the outside without issue. He is using a 23 banana if that helps? I always thought the R6 shock didnt fit as the horizontal reservoir hit the swinger as it compressed, did I read that wrong? Do you have any pics of your setup from the underside at all? Not sure if NK kit is the same but is basically a pair of plates and associated spacers to mount the rgv linkage to the centre stand brackets to keep original rgv geometry. Don't have any pics, punted it on ebay for 25 quid. If you made offset dogbones you would not need to shave the h section. Think the R6 shock fits with a little off the top mount on frame but that would be on ypvs arm, not the RGV. Fazer 600 shock may be better as it has no res. Steve I reckon the NK and Andre solutions are much the same from what you've said. Here are two pics (not mine) of the Andre brackets in situ, I guess they look familiar to your NK setup? One other question I had, you said 'I ran it like that for a couple of years before fitting an NK kit when I changed to the braced RGV arm that uses dog bones with the top bearings and sleeve attached.' Can I ask what these top bearings and sleeve are? My dogbones have yet to part company with my banana arm as I just cant shift the bolt. Is there a bearing and sleeve in there I should worry about if heating the bolt up to shift them? Good point on offset (S shaped) dogbones, tho it didnt look like he did that, maybe the vj23 banana arm is different to the 22. hmm... Either way you've convinced me that the plates solution is better handling and I have the materials and know how to make em, so will do that. Ive done an R6 shock in my 85 F1, using the OEM YPVS arm, and yes the frame mod is needed for the adjuster, but it is simple to do, but as you mention I believe the issue is that the RGV arm is braced and hits the res on compression. Love the quality of the R6 unit, shame it wont fit as I have one in my spares box I have heard the Fazer6 and the F4i will work, the F4i has a remote res. Is the Fazer6 multi adjustable like the F4i? I will get the better shock I guess. Or perhaps should I just bite the bullet and get and RGV hagon / nitron from the outset, or since its in a different config will that not really work the same as it would in the RGV? Thanks for your help guys, talking this stuff through helps even when you've done a few conversions already LOL The RGV-in-the-LC seems a simple conversion now Ive done one, I reckon this will seem even simpler as there is no welding, its just bugging me to get the most info for now before I start. I will write this stuff all up on my site in a single easy to use page when its done, should be easier to share that way, hopefully that should help anyone doing it later, tho really the RGV parts are too much money and oh so passe now LOL
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Post by JonW on Oct 28, 2013 12:58:49 GMT 1
Another couple of pics of the plates from Robs build are here: www.rzrd500.com/phpBB3/viewtopic.php?f=5&t=7318&p=102478#p102478Also there is a pic of the RZ H arm setup there as well as some discussion on this very topic. I will also point that thread here for completeness. I asked similar questions in the two places where I know people have done this conversion, and got the same answers by different blokes, that speaks volumes to me about the sense that forums talk. Shame on the manufacturers and specialists who turn their noses up at us amateur guys helping each other out I say.
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Post by nikfubar on Oct 28, 2013 13:22:32 GMT 1
Thanks Nik, I thought you also did one with the plates, I must have been thinking of someone else LOL. The welded plates youve got there look like they are pretty similar to the ones in the PDF geometry wise. Maybe the geometry (incl the use of the RGV knuckle) are they key as Steve said, they make the bike handle better. Jon if you decide to make your own plates these are the dimensions needed to get the linkage to work correctly. BTW yes my previous build I used the plate system bolted to the centre stand mount & a banana arm.
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Post by JonW on Oct 28, 2013 13:28:29 GMT 1
Thanks Nik, I was wondering if that welded setup you built was designed around the same base geometry as the NK/Andre bolted plates, but looking at it the setup have is quite different. how did that version compare to the bolted plates setup on your other build?
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Post by nikfubar on Oct 28, 2013 16:23:23 GMT 1
Thanks Nik, I was wondering if that welded setup you built was designed around the same base geometry as the NK/Andre bolted plates, but looking at it the setup have is quite different. how did that version compare to the bolted plates setup on your other build? Both worked well, due to the fact that the braced swing arm has a bearing tube with the dog bones welded onto it, it's not so easy to change the length of the dog bones, therefore the lower linkage mount is the same distance below & back from the swing arm pivot as on an RGV to ensure it works as it should. With the plate system these are designed to be used with the banana arm where the dog bones are separate & are made to a different length from original to suit. I actually shortened the length of the dog bones by 10mm to raise the back end of the bike up by 50mm as it sits far to low in my opinion with the dimension given on the PDF
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Post by Eyrey1 on Oct 28, 2013 16:56:20 GMT 1
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Post by midlifecrisisrd on Oct 28, 2013 20:27:44 GMT 1
As Nik said the braced arm has the bearing sleeve as part of the dog bones and just 2 lugs on the swinger for it to bolt to.
That pic of the plates is the same as the NK kit.
Did find a pic of it, forgot I fitted the NK kit to my N/vj21 hybrid
Steve
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Post by JonW on Oct 28, 2013 22:39:20 GMT 1
Thanks guys! I really appreciate the responses, I think I see what you mean about the dogbones on the different arms now, cool.
I will go the 'bolt on plates' route. I have the materials to make them so may as well do it properly, all up cost apart from borrowing some time on a friends lathe and mill will be Au$5 for the steel plate, thats just over 3 quid in todays money. not bad for a workable solution. Obviously will cost more once i fit new bearings and get stuck in proper lol.
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Post by midlifecrisisrd on Oct 29, 2013 10:05:11 GMT 1
Right Jon, Found some pics I forgot I had on photobucket. Here is the modded H link and dog bones for the RGV arm to YPVS, the 2 small sleeves are the swing arm pivot reducers Here is the Suzuki braced arm dog bones Here is the NK braced arm kit ( banana arm kit is same but the dog bones are seperate without the sleeve) and fitted Hope that helps
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Post by JonW on Oct 29, 2013 12:10:17 GMT 1
Steve you are a prince amongst men as ever, thank you so much. The pics really help. I totally understand the H arm solution now, shame its not a good solution as its a simple one. Ahh well, its not like the plates are hard to make tho.
Are those NK plates steel? they look like they have a smidgen of rust on them, but side on they look alloy, maybe its a rick of the light?
I didnt know the braced and banana arms were so different at the dogbones until we talked about them on this thread, you really do learn something new every day. Im glad Im fitting a banana to the YPVS, it seems much simpler, the braced arm I had was sans doggies and went on the LC as I liked the look better on there. phew!
There are a bunch more people adding their 2c on the other forum and one guy is looking for an RGV knuckle if anyone has one they want to part with, if so drop him a PM on there.
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Post by midlifecrisisrd on Oct 29, 2013 13:53:16 GMT 1
Steve you are a prince amongst men as ever, thank you so much. The pics really help. I totally understand the H arm solution now, shame its not a good solution as its a simple one. Ahh well, its not like the plates are hard to make tho. Are those NK plates steel? they look like they have a smidgen of rust on them, but side on they look alloy, maybe its a rick of the light? I didnt know the braced and banana arms were so different at the dogbones until we talked about them on this thread, you really do learn something new every day. Im glad Im fitting a banana to the YPVS, it seems much simpler, the braced arm I had was sans doggies and went on the LC as I liked the look better on there. phew! There are a bunch more people adding their 2c on the other forum and one guy is looking for an RGV knuckle if anyone has one they want to part with, if so drop him a PM on there. would be really easy on the h section to machine it slightly smaller than the inner sleeve and fit a couple of o rings to solve the lubrication problem the nk plates are stainless, there was a bit of steel grindings on everything from grinding down the captive bolt from the centre stand bolts, its in all the corners of the frame in the pic which flash rusted. mine also had the joints where the stand mounts meet the bottom rails seam welded both sides to re inforce. steve
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Post by JonW on Oct 29, 2013 22:01:15 GMT 1
You are right, it would, but as its not the right geometry its a moot point isnt it?
Ahh I hadnt thought about stainless LOL
Hmm, that does sound like a good idea.
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Post by midlifecrisisrd on Oct 30, 2013 10:34:40 GMT 1
You are right, it would, but as its not the right geometry its a moot point isnt it? Ahh I hadnt thought about stainless LOL Hmm, that does sound like a good idea. Geometry only wrong for YPVS shock, as long as you got an uprated shock it could be made to work but a bit off guesswork. At least the rgv set up is proven. A bit like fitting another bikes shock like R6 or Fazer 6, it will improve the handling but not really as good as a cutom built or "matched" unit. Steve
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Post by JonW on Oct 30, 2013 11:55:47 GMT 1
True, but proven is always a better place to start I reckon.
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